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deploy: promote ingress stability fixes to production - #1738
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rdimitrov
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Production ingress stalls correlated with high I/O latency and queues on the 20 GB `pd-standard` boot disks, which also serve the ingress cache and container logs. Increase both hosted environments to 50 GB `pd-balanced` boot disks and explicitly retain GKE's surge strategy (`maxSurge: 1`, `maxUnavailable: 0`). Node count and machine type stay the same; database and monitoring persistent volumes keep their existing sizes. **Merge and verify production promotion #1738 before merging this PR.** Merging this PR automatically rolls staging; production needs a subsequent promotion after staging verification. Production deployment uses all infrastructure code at the triggering commit, so reversing this merge order would combine the pod and disk changes. GKE updates the existing node pool by replacing its VMs incrementally. The single registry and Grafana PostgreSQL instances will be interrupted while their separate persistent disks move; surge capacity does not provide database HA. The README documents preparation and verification. Validation: - `make -C deploy build`, `go vet ./...` in `deploy`, and `git diff --check` passed. - Refreshed production Pulumi preview at `1048543` succeeded. The node-pool diff contains only `nodeConfig.diskSizeGb` and `nodeConfig.diskType`; no Pulumi resource deletions or replacements and no persistent-volume/database changes. The rest of the plan is the pending #1738 Deployment updates, two automatically cleaned-up ingress admission Jobs, and existing Grafana empty-rule normalization. Re-preview after #1738 deploys before production promotion. - Both projects have regional CPU, SSD-disk, and address quota headroom for a surge node; actual zonal capacity is only established during provisioning. - Both production PostgreSQL clusters are healthy with one instance and PDBs disabled. Their disks use the GCE persistent-disk CSI driver. The production registry backup last succeeded at 2026-10-25 04:47:13 UTC; check freshness again at rollout. No infrastructure has been applied from this branch. After rollout, verify disk configuration, workload readiness/placement and API smoke checks, then compare disk queues, ingress restarts and request latency during busy traffic. Related to #1252; this change does not establish that the latency target has been met. [GKE surge upgrade behavior](https://docs.cloud.google.com/kubernetes-engine/docs/concepts/node-pool-upgrade-strategies)
rdimitrov
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Promote the 50 GB `pd-balanced` node boot disks from #1739 through the existing production workflow while retaining registry application image `1.8.4`. This comment-only change to `deploy/Pulumi.gcpProd.yaml` deliberately triggers that workflow on merge. The two-node pool retains `e2-standard-2` machines and uses surge upgrades with one extra node and zero unavailable nodes. Staging rollout succeeded: https://github.com/modelcontextprotocol/registry/actions/runs/40243009855. Verified both original nodes were replaced with Ready nodes whose actual boot disks are 50 GB `pd-balanced`. All four original persistent volumes retain their identities, volume handles and sizes, and both PostgreSQL clusters recovered. Every active workload is ready; the two registry replicas are on different nodes, and registry/ingress containers have zero restarts. Health, listing and name-search checks returned HTTP 200 in about 0.6 seconds; a fresh unique search also returned HTTP 200. **Allow for a multi-minute database interruption when merging.** During staging replacement, registry PostgreSQL was unready from 23:16:45 to 23:20:29 UTC on October 25 (3m44s), including its configured 180-second smart-shutdown timeout before disk reattachment/startup. This is an observed staging duration, not a production guarantee. Grafana PostgreSQL also moved. The single staging ingress replica caused three failed health samples during its move; production has two ingress replicas but still only one instance of each database. `/health` does not query PostgreSQL, so database readiness was checked separately. Surge capacity does not provide database HA. Refreshed production Pulumi preview at `c71e488`, after #1738 deployed, passed: node-pool boot-disk size/type update, registry deploy-commit annotation update, recreation of two automatically cleaned-up ingress admission Jobs, and existing Grafana empty-rule normalization. No Pulumi resource deletions/replacements or database/persistent-volume changes. GKE nevertheless replaces the node VMs incrementally. All PR CI checks passed. Check the latest successful registry backup when merging; it last succeeded at 2026-10-25 04:47:13 UTC during preparation. Both projects have surge quota headroom; actual zonal capacity is established during provisioning. After production rollout, verify both nodes have 50 GB balanced boot disks, all original persistent volumes are retained, both databases recover, and workloads/API smoke checks pass. Compare disk queues, ingress restarts and request latency during busy traffic before concluding that #1252 is resolved.
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Promote the infrastructure changes from #1737 through the existing production workflow while retaining registry application image
1.8.4. The comment-only change todeploy/Pulumi.gcpProd.yamldeliberately triggers that workflow on merge; it does not change application configuration or encrypted secrets.Staging deployment of merge commit
5b2a1a3succeeded: https://github.com/modelcontextprotocol/registry/actions/runs/40241181207. Verified both registry replicas are available on different nodes with 250m CPU requests, ingress is available with a 300m request and 3s/5s readiness/liveness timeouts, and per-revision spreading is applied. All new containers had zero restarts. Health, list, and name-search requests returned HTTP 200 in approximately 0.6 seconds. Staging has one ingress replica, so production's two-replica placement still needs post-deployment verification; these smoke checks do not establish peak-load performance.Production preview at this promotion commit succeeded: two intended Deployment updates plus existing Grafana empty-rule normalization. The refreshed preview of the identical infrastructure code also showed recreation of the two automatically cleaned-up ingress admission setup Jobs. No node, database, or backup changes, deletions, or replacements are planned.
After deployment, verify both production Deployments and node placement, then compare probe failures/restarts and ingress request latency at comparable traffic during a busy period. The disk upgrade remains a separate rollout. Related: #1252.